Frontken
FCB >Malaysia >Frontken (East Malaysia) Sdn Bhd http://www.frontken.com/my/femsb

 

Our Services | Our Plants & Facilities | About Us | Quality Control

 

Our Services:

  • Thermal Spray Coating
    Corrosion & Wear Resistance, Thermal & Electrical Resistivity/Conductivity, Friction/Lubricity, Abradable . .
  • Composite Coating
    Brush-on composite (ceramic/epoxy/metallic) coating with Corrosion or Wear Resistance properties for flow-control equipments and pilepines.
  • Specialized Welding
    Mechanical Repairs or Surface/Dimensional Rebuilding
  • Mechanical Repair & Overhaul
  • Dynamic Balancing
  • Mechanical Machining
  • On-Site Specialized Services
    On-site Anti-Corrosion Thermal Spray Coating (Aluminum)
    On-site Machining: In-line Boring, Shaft Cutting, facing, milling, drilling
    On-site Laser Alignment
    On-site Metal Stitching
  • Engineering Products
    Aqua-chem Water Desalination Systems
    Chetra Mechanical Seals

Our Plants & Facilities:

Complete Process Capabilities:
  • Thermal Spray Coating: HVOF, Electric Twin Arc, Flame Wire, Flame Rod (Ceramic), Flame Powder, Self-Flux Alloy
  • Cold Build Up: Frontken Composite Coating.
  • Specialized Welding/Cladding: TIG, MIG, Arc.
  • Large Capacity Machining
  • Dynamic Balancing
  • Assembly & Testing
  • Surface Texturing (Grit Blasting)
  • On-site Anti-Corrosion Thermal Spray Coating (Aluminum)
  • On-site Machining: In-line Boring, Shaft Cutting, facing, milling, drilling
  • On-site Laser Alignment
  • On-site Metal Stitching

Facilities & Machineries:

  • Overhead Cranes
  • Thermal Coating Application Chambers
  • Large Capacity Grit Blasting Application Chambers
  • Automation systems for Thermal Coating
  • Large Capacity Crankshaft/Cylindrical Grinding (up to 3.6m length)
  • Large capacity Machining
  • Vertical Turning Lathe (up to Dia 1.5m)
  • Large capacity Horizontal Turning Lathe (Dia 1.8m)
  • Large capacity Milling (Length 1.5m x 3m)
  • Horizontal Boring Machines
  • CNC Vertical Machines Centers
  • CNC Horizontal Turing Lathes
  • Dynamic Balancing Machines
  • Precision Mechanical Seal Lapping
  • Plasma Cutting
  • Valve Test Room
  • Laser Guided On-site Machineries
  • Line Boring Machineries

About Frontken (East Malaysia) Sdn Bhd:

E-mail Enquiries: fmk@frontken.com

Kuching
Tel : +60 82 481 286  |  Fax : +60 82 482 671
Address: Lot 1030, Section 66, KTLD, Jalan Kisar,
Pending Industrial Estate, 93450 Kuching, Sarawak, Malaysia




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Bintulu
Tel:
+60 86 330 964  |  Fax:+60 86 334 402
Address:
Lot 214, 217, 220 (Sublot 47) Block 32, Kemena Land District, 97000 Bintulu, Sarawak, Malaysia




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Download FEMSB Company Profile(Under Construction)

Our core expertise is in the application of Thermal Spray Coatings & optimizing of coatings quality for specific industrial applications by manipulation of material microstructures and surface properties.

How Frontken’s Thermal Spray Coating would benefit your products and equipments;

IMPROVE PRODUCTS BY RESISTING:

    * wear;
    * abrasion;
    * erosion; and
    * corrosion.

ENGINEERED COATINGS:

    * Put the protection where you need it, how you need it
    * Research and Development

SALVAGE AND/OR REPAIR MIS-MACHINED OR WORN COMPONENTS:

    * With over 300 powders and wires to choose from, parts can be salvaged using a coating of the same material as base; or
    * choose a different material with better wear, corrosion or other properties to increase the life

Other Thermal Spray Coating Benefits

TECHNICAL

    * Add value - wear resistance
    * Longer service life
    * Improve temperature resistance
    * Improve corrosion resistance
    * Improve electric conductivity/resistivity
    * Resist - Abrasion/Adhesion/ Fretting
    * Rebuild worn or Mis-machined parts

FINANCIAL

    * Less downtime - more production...
    * Lower operating and maintenance costs
          o Repair existing parts
          o Lower spares cost
          o Smaller spare parts inventory

Aside from our core technology, we also provide total Integrated Engineering Solutions, We possess comprehensive surface and mechanical engineering capabilities for servicing of your rotating and stationary equipments from Start-to-Finish.

- Manufacture    - Refurbishment    - Maintenance    - Modification
- Upgrade           - Repair                  - Overhaul

Our unique business model has given us the privilege of operating as Authorized Service Centers and preferred service partner for leading OEMs of various industries
Emphasis on R&D to identify new process improvements or innovations,
Collaboration & Technology Transfers with OEMs & Market Leaders


Industries Served:

Through our broad portfolio of surface technology products, solutions and services, we can provide effective working solutions for industrial and technical markets such as;

  • Oil & Gas
  • Power Generation
  • Petro Chemical
  • Plywood & Timber
  • Marine
  • Palm Oil
  • Pulp & Paper
  • Other Specialized Industries

Working with industry partners and leading suppliers, we deliver and develop coating and engineering solutions to specific individual needs. We also cater for related support services to provide a complete start to finish solutions provider.

We work with stringent quality and process procedures. Our personnel would guide clients through every step of the surface engineering work scope. This includes the initial consultation to the commissioning of product and finally a detailed documented report.

Frontken is your resource for protection, wear and joining solutions. We believe in working with our customers to find the best answers to their problems. We can provide solutions for:

• Manufacture of new finished and semi-finished wear parts
• Repair of broken parts
• Rebuilding of worn parts
• Protection against wear and corrosion
• Choice of coating technologies

Oil & Gas

Frontken East Malaysia has played an active role in servicing the Oil & Gas industry in East Malaysia. We share the same expertise from the Frontken group to tackle a vast range of corrosion and wear and tear related problems. We have been providing optimized start to finish solutions for the Oil & Gas industry’s coating and engineering needs.

List of parts and equipment in the Oil & Gas industry which is subjected to corrosion and wear and tear.

 

Main part affected

Principal wear phenomena

1.

Jackups

 

2.

Drill Ships

 

3.

Submersibles

 

4.

Semi-submersibles

 

5.

Fixed production plateforms

 

6.

Floating Production Storage Offloading (FPSO)

 

7.

Floating Production Storage Offloading (FPSO) and Floating Storage and Offloading (FSO) vessel

 

8.

Tension Leg Platform (TLP)

 

 

Other part affected

Principal wear phenomena

9.

Pumps

 

10.

Piping

 

 

 

 

 

 

 

Parts and equipments we service for the Oil & Gas industry that we do

Power Generation

The power-generation industry especially in East Malaysia has undergone unprecedented growth in terms of facilities. These facilities numerous corrosion and/or wear issues, and maintenance must regularly be performed on various machines and systems.

In an effort to reduce downtime, We at Frontken have the solutions and capabilities to assist plant superintendents and maintenance supervisors to extend the life of power-generating components and systems via Thermal Spray Coatings and in-dept engineering services.

Thermal Spray Coating technology can and have been used throughout the power-generating industry in applications such as water pumps, conveyor screws, boiler tubes, coal crushers and many more.


Screws


Coal Mill


Wear Facing on Water Panel


New Boiler Tubes with Protective Coating

List of parts and equipment in the Oil & Gas industry which is subjected to corrosion and wear and tear.

 

Main part affected

Principal wear phenomena

1.

  • Pump repair
    • Housings
    • Impeller Fins
    • Seal Sections
    • Wear Ring

 

2.

Coal Crusher Roll

 

3.

Conveyor Screws

 

4.

Boiler tubes

 

5.

Turbines

 

6.

Diesel engines

 

 

 

 

 

 

 

Pulp and Paper

HVOF coatings are used in the pulp & paper industry to combat abrasive wear that results from the fibrous nature of paper products as well as the chemical additives routinely used in the manufacture of paper products. Wear problems in the pulp and paper industry are thinly-spread across the w hole range of pulp and paper operations, and are often made more complex by the presence of a corrosive environment. Two common applications of thermal spray in the pulp and paper industry are the maintenance of Yankee Dryers and sorter rolls. 

Sorter rolls are used to screen the size of the wood chips entering into the paper manufacturing process. Wood chips typically enter via the chip in-feed deck to begin the sorting process. They enter primary sorter rolls and are fed along the top surface of these rolls. The chips that are of the correct size or smaller, fall between the spaces of the rolls. The chips which are too large are carried along the rolls to be deposited for re-chipping. The sizing process continues through a set of secondary and tertiary rolls before it is completed. During this sizing and sorting process it is common for high & low spots of wear to occur on the rolls, causing the operators to re-gauge the spaces between the rolls. By coating the rolls with HVOF coatings it is possible to limit the amount of abrasive wear the rolls experience, thus eliminating the high & low spots which typically occur in the rolls.

Yankee dryers are used for the drying and/or creping of tissue and related paper stock.  The dryers are large and are made from cast iron. During the paper manufacture process Yankee dryers are heated internally to high temperatures using steam. The stress caused by this high temperature is coupled with other stresses that arise during operation due to pressure-roll line loads, centrifugal forces and thermal stresses.   Consequently loss of wall thickness due to wear is a significant problem. Thermal spray hardfacing is a widely accepted practice for re-building worn Yankee dryer surfaces.

 

 

 

 

 

Frontken (East Malaysia) Sdn Bhd - 2009